FF5000 PORTABLE KEY MILL
B r i n g i n g t h e s o l u t i o n t o y o u .
F E A T U R E S • S E T U P & O P E R A T I O N C O M P O N E N T S & A C C E S S O R I E S • T E C H N I C A L D A T A
FF5000 PORTABLE FLANGE FACER
B r i n g i n g t h e s o l u t i o n t o y o u .
Light, Portable, and Powerful - Designed to get the job done FAST!
The FF5000 is a versatile flange facing machine that allows you to face, bevel, and turn pipe, valve, and pump flanges with ease. The two-piece mounting system makes setting up and alignment of this machine quick and easy. It allows one operator to easily set up the machine and be machining in just a few minutes.
Lightweight
■ Body of machine weighs only 60 lbs (27 kg).
■ Smallest mounting chuck weighs about 5 lbs (2.2 kg).
Quick and Easy Setup
■ Separate mounting chuck.
■ All centering and leveling is done right on chuck.
Low Profile
■ Right angle motor mount.
■ Machine extends only 7.6 inches (193 mm) above flange.
Simplified Operation
■ Single selector for bidirectional radial or downfeed.
■ One wrench for clamping jaws and body draw bolt.
Quiet
■ Exhaust air is routed through body of machine for muffling.
Safe Operation
■ Stationary feed rate selector.
■ Machine is controlled without touching any moving parts.
Easy Mounting/Dismounting
■ Loosen one bolt and machine can be removed from the chuck without disturbing alignment.
Cuts Chamfers and Groves
■ Compound tool head and downfeed for cutting angles and groves
For help contact: Climax Portable Machine Tools, P.O. Box 1210, Newberg, OR 97132 USA Website: www.cpmt.com
Worldwide Phone: 503.538.2185 USA/Canada Toll-Free: 800.333.8311 Fax: 503.538.7600 Email: [emailprotected] 2
Machining Ability
HSS tool bit (recommended):
Carbide tool bit: (not recommended)
Maximum radial feed rate: (rough facing)
Minimum radial feed rate: (finished facing)
Depth of cut:
1210 inches/minute @ 13.3 inch flange dia. and 29 rpm
(30,722 mm/minute) @ 337 mm flange dia and 29 rpm)
3019 inches/minute (76,930 mm/minute)
0.0315 inch/revolution (0.80 mm/revolution)
0.00394inch/revolution (0.10 mm/revolution)
0.0078 inch (0.2 mm)
FF5000 Specif ications
SpecificationsMin Facing Dia. 5 inches (127 mm)
Max Facing Dia. 5 - 24 inches (127 - 609 mm)
Min I.D. Mount 5 – 14 inches (127 – 355 mm)
Max I.D. Mount (optional chuck) 18 inches (457 mm)
Radial Tool Feed Stroke 9.45 inches (240 mm)
Vertical Tool Stroke 2 inches (50 mm)
Counterbore Machining Dia. and Depth 5 - 24 inches (127 - 609 mm) dia, and depth 1.97 inch (50 mm) in one set up
Power Radial & Vertical Feed Automatic, adjustible and reversible
Automatic Radial Tool Feed 0 - 0.03 inch (0 - 0.76 mm) / revolution in six steps
Automatic Vertical Tool Feed 0 - 0.02 inch (0 - 0.51 mm) in six steps
Swing Radius, at 24 inches (609.6 mm) Max 9.5 inch (241.3 mm), Min 15.2 inch (386.1 mm)
Clearance from Flange Surface 7.6 inch (193 mm)
Tool Head Adjustment +/- 60º from vertical
Torque at Cutter 150 ft-lbs (204 N•m)
Motor HP (pneumatic) 1.2 HP (0 .89 kW)
Gear Reduction 28.2:1
Rotational Speed 0 - 40 rpm (29 rpm maximum power)
Air Requirements 90 psi (620 kPa), 30 ft3 (0.85 m3) per min. (max power)
Approx. Operational Wt 60 lbs (27 kg)
Approx. Shipping Wt 175 lbs (80 KG)
Approx. Shipping Dimensions (1) 25 x 25 x 18 inches (635 x 635 x 460 mm)
Tool Kit
Tool Bit for Point Single Machining 1.2 inch x 102 mm LH roughing 1.2 inch x 102 mm LH & RH roughing (machined on both ends)
Tools (inch size) Hex wrench set, 0.050 – 3/8 inch End wrench, long, 7/8 inch End wrench, thin, 1-1/8 inch Crank handle
For help contact: Climax Portable Machine Tools, P.O. Box 1210, Newberg, OR 97132 USA Website: www.cpmt.com
Worldwide Phone: 503.538.2185 USA/Canada Toll-Free: 800.333.8311 Fax: 503.538.7600 Email: [emailprotected] 3
FF5000 . 1 . 0 . 0 0 0 . . 0 Your part number is:
(To generate your part number, write the number of each option you require in the corresponding box)
A B C D
FF5000 Operational Dimensions
10 (256)
18(457)
8(204)
3(86)
9 (241) radiusmin. clearance required.
Clearances less than 9 (241)radius require a special short bar.
15 (386) radius max. clearance required when using down feed at 24 (609)
7(191)
0.5(12)
2 (50)tool travel
3.25 (82) min.3.875 (98) max.
min. bore dia.5 (127)
14 (355)max. bore dia.18 (457) with optional chuck
Overhead View Dimensions in inch (mm)
Side View
For help contact: Climax Portable Machine Tools, P.O. Box 1210, Newberg, OR 97132 USA Website: www.cpmt.com
Worldwide Phone: 503.538.2185 USA/Canada Toll-Free: 800.333.8311 Fax: 503.538.7600 Email: [emailprotected] 4
FF5000 Applications
Face
O-ring Groove
Counterbore
Chamfer
Chamfer of Counterbore
For help contact: Climax Portable Machine Tools, P.O. Box 1210, Newberg, OR 97132 USA Website: www.cpmt.com
Worldwide Phone: 503.538.2185 USA/Canada Toll-Free: 800.333.8311 Fax: 503.538.7600 Email: [emailprotected] 5
Set-up of the FF5000 Portable Flange Facer is easy!Typically, <15 minutes for the experienced operator
FF5000 Set-up and Operation
1 With the proper set of jaws inserted, place
the mounting chuck into the flange bore resting on the setup bars. Snug the jaws up to hold the chuck in place.
2 Use the special indicator acces-sory to center
the chuck in the bore, then tighten the jaws securely. Align the chuck for flatness across the flange by adjust-ing the leveling screws.
3 Attach the machine body with one draw
bolt. The machine may be removed and replaced if necessary, without disturb-ing the alignment.
4 Position the tool head with the hand crank so
the cutter is at the desired starting point. The Model FF5000 Flange Facer is ready to run.
Machining Time (mm)Sample CalculationID = 200 mm, OD = 340 mm
1. Determine maximum cutting speedFor OD > 337 mm, max speed = OD x 29 / 337For OD < 337 mm, max speed = 29 rpm(340 mm ~= 337 mm, therefore max cutting time is = 29 rpm.)
2. Determine roughing cutting timeMachining time = (OD - ID) / (2 x speed x feed rate)For roughing operation, feed rate = 0.8 mm/revMachining time = (340 - 200) / (2 x 29 x 0.8) = 3 min.(Add a minute to reset tool per pass.)
3. Determine finishing cutting timeMachining time = (OD - ID) / (2 x speed x feed rate)For finishing operation, feed rate = 0.2 mm/revMachining time = (340 - 200) / (2 x 29 x 0.2) = 12 min.
Machining Time (inches)Sample CalculationID = 7.87 inch, OD = 13.38 inch
1. Determine maximum cutting speedFor OD > 13.38 inch, max speed = OD x 29 / 13.27For OD < 13.38 inch, max speed = 29 rpm(13.27 inch ~= 13.38 incj, therefore max cutting time is = 29 rpm.)
2. Determine roughing cutting timeMachining time = (OD - ID) / (2 x speed x feed rate)For roughing operation, feed rate = 0.031 inch/revMachining time = (13.38 - 7.87) / (2 x 29 x 0.031) = (Add a minute to reset tool per pass.)
3. Determine finishing cutting timeMachining time = (OD - ID) / (2 x speed x feed rate)For finishing operation, feed rate = 0.008 inch/revMachining time = (13.38 - 7.87) / (2 x 29 x 0.008) = 12 min.
For help contact: Climax Portable Machine Tools, P.O. Box 1210, Newberg, OR 97132 USA Website: www.cpmt.com
Worldwide Phone: 503.538.2185 USA/Canada Toll-Free: 800.333.8311 Fax: 503.538.7600 Email: [emailprotected] 6
FF5000 Tool Configuration
Configure your FF5000 in three easy steps.
To configure your FF5000 Flange Facer, you will need to:
1 Select a Drive Option. 2 Select Your Mounting Option 3 Select Your Tooling Head
To generate the correct part number for the flange facer you require, simply select the option you need in each step, then write the number of that option in the corresponding box at the top of this page. Contact your Climax representative for additional configurations or help with this process.
The standard unit includes the base assembly, pneumatic motor, 5 – 9 inch (127 – 229 mm) and 9 – 14 inch (229 – 356 mm) chucks, jaw set and alignment assembly, standard tool head and tooling, tool kit and instruction manual. The unit comes packed in a durable metal container large enough to hold the optional large chuck assemblies.
FF5000 . 1 . 0 . 0 0 0 . . 0 Your part number is:
(To generate your part number, write the number of each option you require in the corresponding box)
A B C D
Step 1: Select a Drive Option
A Write the number of the Drive Option you need in Box “A.”
Number 1: Pneumatic Motor Assembly (with air conditioning unit)
Number 2: Hydraulic Motor Assembly
Number 3: No motor
Step 2: Mounting Option
B Write the number of the standard bore mounting chuck option you
need in Box “B.”
Number 0: No standard chuck
Number 1: 5 – 9 inch (127 – 229 mm) standard ID mount-ing chuck
C Write the number of the bore mounting chuck option in Box “C.”
Number 0: No additional chucks
Number 1: 9 – 14 inch (229 – 356 mm) ID mounting chuck
Number 2: 14 – 18 inch (356 – 457 mm) ID mounting chuck
Number 3: Includes both 9 – 14 inch (229 – 356 mm) and 14 – 18 inch (356 – 457 mm) ID mounting chucks
Step 3: Tooling Head
D Write the number of the Tooling Head you need in Box “D.”
Number 0: No tooling head
Number 1: Standard compound tool head assembly
PneumaticMotor
Mounting Chuck Options
Further customize your FF5000 Flange Facer with these optionsOrder separately (special customized flange facers available upon request)
Mounting Chuck Option
29559 Chuck spindle interface assembly29168 Chuck, 5 - 9 inches (127 - 228 mm) bores29167 Chuck, 9 - 14 inches (228 - 355 mm) bores29459 Chuck, 14 - 18 inches (355 - 457 mm) bore
Compound Tool Head Assembly
For help contact: Climax Portable Machine Tools, P.O. Box 1210, Newberg, OR 97132 USA Website: www.cpmt.com
Worldwide Phone: 503.538.2185 USA/Canada Toll-Free: 800.333.8311 Fax: 503.538.7600 Email: [emailprotected] 7
FF5000 Applications
Vertical flange facing
Cutting O-ring and seal groove
Downfeed on a flange edge
Standard configuration FF5000
European HeadquartersClimax GmbHWilli - Bleicher - Strasse 1152353 Düren, GermanyTelephone: (+49) (0) 2421.9177.0Fax: (+49) (0) 2421.9177.29Email: [emailprotected]
Copyright © 2004 Climax Portable Machine Tools, Inc. All Rights Reserved.
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FF5000 PORTABLE KEY MILL
B r i n g i n g t h e s o l u t i o n t o y o u .
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Corporate HeadquartersClimax Portable Machine Tools, Inc.2712 E. Second Street, P.O. Box 1210Newberg, Oregon 97132 USAWorldwide Telephone: 503.538.2185USA Toll-Free: 800.333.8311Fax: 503.538.7600Email: [emailprotected]
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FF5000 Portable Flange Facer
